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鋁卷生產中的一問題處理!

來源:http://www.kangyanghua.com/ 發(fā)布時間:2023-04-17

鋁卷氣條和夾渣
Aluminum coil air strip and slag inclusion
鑄軋可能產生的原因:生產工藝未嚴格執(zhí)行(精煉不到位),爐外除氣不到位(除氣箱漏氣),鋁水處理不到位,過濾效果不明顯(過濾箱不能正常使用),空氣濕度過大。
Possible causes of casting and rolling: production process not strictly implemented (refining not in place), inadequate air removal outside the furnace (air leakage in the air removal box), inadequate aluminum water treatment, ineffective filtration (filter box not functioning properly), and excessive air humidity.
整改措施:一次性進料,按操作工藝撒覆蓋劑,加強精煉,解決氣箱泄漏問題,清潔鋁水處理,增加過濾裝置,確保鋁水過濾。
Rectification measures: one-time feeding, spraying covering agent according to the operating process, strengthening refining, solving the problem of gas box leakage, cleaning the aluminum water treatment, adding filtration devices, and ensuring the filtration of aluminum water.
二鋁卷長條狀小裂縫
Long strip shaped small cracks in aluminum coil
鑄軋的可能原因:咀皮損壞或損壞
Possible causes of casting and rolling: damaged or damaged nozzle skin
整改措施:上述問題立即斷裂,確保生產過程中咀嚼皮完好。
Rectification measures: The above issues immediately broke, ensuring that the chewing leather is intact during the production process.
三鋁卷黑條
Three aluminum coil black strip
鑄軋可能存在的問題:工藝執(zhí)行不到位,鋁水處理不好。
Possible problems with casting and rolling: inadequate process execution and poor aluminum water treatment.
整改措施:制定生產工藝,加強鋁水處理。
Rectification measures: Develop production processes and strengthen aluminum water treatment.

鋁板生產廠家
四鋁卷擦劃傷
Scratches on four aluminum coils
鑄造軋制的可能原因:剪板機下臺面摩擦鋁板表面。
Possible reasons for casting and rolling: the lower table of the shearing machine rubs against the surface of the aluminum plate.
整改措施:整改剪板機下臺面。
Rectification measures: Rectify the lower surface of the shearing machine.
以上是鋁卷生產后會遇到的質量問題。同時,我們也給出了我們想要的改變措施。當出現質量問題時,應及時整改,注意質量測試,不要給客戶留下解決問題,啊,客戶zui好的服務。
The above are the quality issues that will be encountered after the production of aluminum coils. At the same time, we have also provided the change measures we want. When quality issues arise, they should be promptly rectified, attention should be paid to quality testing, and customers should not be left to solve the problem. Ah, customers need good service.
防銹鋁卷如何避免劃傷
How to avoid scratches on rustproof aluminum coils
防銹鋁卷避免表面劃痕和表面劃痕的處理方法
Treatment Method for Preventing Surface Scratches and Surface Scratches on Anti rust Aluminum Rolls
在防銹鋁線圈的加工過程中,表面容易出現劃痕,嚴重影響鋁線圈的美觀,一般是由于加工不當造成的。因此,在加工過程中避免鋁線圈劃痕已成為一項非常重要的工作,那么我們在生產過程中可以用什么方法來避免鋁線圈劃痕呢?那些有劃痕的鋁線圈應該如何處理呢?以下是如何避免鋁線圈劃痕和鋁線圈劃痕的處理方法。
During the processing of anti rust aluminum coils, scratches are prone to appear on the surface, which seriously affects the appearance of the aluminum coil. This is usually caused by improper processing. Therefore, avoiding scratches on aluminum coils during the processing has become a very important task. So, what methods can we use to avoid scratches on aluminum coils during the production process? What should be done with those scratched aluminum wire rings? The following is how to avoid scratches on aluminum coils and aluminum wire coils.
鋁卷避免劃痕處理的方法:
Method for avoiding scratches on aluminum coils:
生產鋁卷時,應注意模具線的生產,生成線后,應及時加載模具停止生產。
When producing aluminum coils, attention should be paid to the production of the mold line. After generating the line, the mold should be loaded in a timely manner to stop production.
鋁卷模具上的工作帶應打磨光滑,擠出模具的空刀應足夠光滑。
The working strip on the aluminum coil mold should be polished smooth, and the empty blade of the extrusion mold should be sufficiently smooth.
在生產和搬運過程中,盡量不要拖動鋁卷。軌道或旋轉床上不得有夾雜物。
During production and transportation, try not to drag the aluminum coil. There should be no inclusions on the track or rotating bed.
在CNC在加工防銹鋁卷的過程中,還需要防止夾具上殘留的鋁渣被。
In the process of machining rust resistant aluminum coils by CNC, it is also necessary to prevent residual aluminum slag on the fixture from being trapped.
鋁卷鋸切過程中,每次鋸切后應及時清理鋸屑,防止二次刮擦,盡量避免鋁卷之間的相互摩擦。
During the aluminum coil sawing process, the sawdust should be promptly cleaned after each sawing to prevent secondary scratching and minimize mutual friction between the aluminum coils.
鋁卷劃痕處理方法:
Scratch treatment method for aluminum coils:
鋁卷物理方法:機械拋光噴砂拉絲等。該方法用于深劃痕。
Physical methods for aluminum coils: mechanical polishing, sandblasting, wire drawing, etc. This method is used for deep scratches.
鋁卷化學方法:使用化學試劑進行拋光。簡而言之,化學試劑用于腐蝕防銹鋁卷的表面,特別是有鋒利邊緣的劃痕。化學拋光后,基本上可以消除較輕的劃痕。通常,這兩種方法可以使鋁卷的外觀達到良好的裝飾效果。沙盤相結合的效果,底座制作時需要考慮展廳的整體裝修風格及企業(yè)理念。
Aluminum coil chemical method: Polishing using chemical reagents. In short, chemical reagents are used to corrode the surface of rust resistant aluminum coils, especially scratches with sharp edges. After chemical polishing, lighter scratches can be basically eliminated. Usually, these two methods can achieve a good decorative effect on the appearance of aluminum coils. The combination of sand tables requires consideration of the overall decoration style and corporate philosophy of the exhibition hall when making the base.

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